Laser Welding for Molds.Evansville, Indiana

A worn sealing face does not have to mean replacing a costly component. Nor does a damaged parting line, where the two halves of the mold meet. The heat goes into a very small area, so the steel around the weld keeps its hardness and its size.

Can your component be saved?

What gets welded

Sealing faces, parting lines, cracks

Welders

HTS 160 and HTS 300, mobile

Finish restored

Polished back in-house

Quality system

ISO 9001:2015

  • I know it needs welding

    Send the component or the photos and we will tell you whether it can be saved.

    Send it over →
  • I need to know if it can be saved

    What welds well, what does not, and what happens to the steel around it.

    See what fits →
  • My mold is down right now

    Call. The number works around the clock, and office hours do not apply to the phone.

    (812) 422-8046

Why us

Why weld it here?

The heat stays in a very small area

That is what makes it safe on surfaces a normal weld would distort. The steel around it keeps its hardness and its size.

Minimal heat-affected zone

The component is built back where it sits

The welders are mobile. Material goes back only where it is needed, instead of cutting a replacement from new.

HTS 160 and HTS 300 mobile laser welders

The repair disappears into the finish

The welded area is machined or stoned back to size. Then it is polished here to the grade the surface had when new.

In-house polishing to original spec

What fits

If it can be saved, it gets saved.

The everyday work here, and what a weld can put back.

  • Worn sealing faces
  • Damaged parting lines
  • Small cracks
  • Worn detail

Any make is accepted, ours or another shop's, and the component does not need any history here.

The same component after welding and polishing

What to expect

What you get before your component goes back.

  1. The area is assessed and the steel confirmed

    What failed and what it is made of are established before any heat goes near your component.

  2. Material goes only where it is needed

    Welding builds the worn area back up without flooding heat into the steel around it.

  3. It is brought back to dimension

    The welded area is machined or stoned back, so the component measures what it measured when new.

  4. The finish is restored

    Polished in-house to the original SPI grade, so nothing about the repair shows up on the molded part.

Tell us what broke →
Worn mold component before laser welding at Dexterousbefore
The same component after laser welding and polishing back to finishafter
A worn component rebuilt by laser welding and polished back to its original finish, instead of being replaced.
A technician laser welding a large mold half by hand at Dexterous, guiding the welder over the cooling-channel face
An injection mold standing open at Dexterous, showing sealing faces and parting lines
A polished mold cavity at Dexterous

Tell us what you need.

Who does it

The shop behind the work.

Dexterous has built molds in Evansville since 1979, and the second generation of the family runs it now. A tool built here comes back here for a repair, to the people who cut it.

Building molds since1979
Shop floor22,500 sq ft
CertifiedISO 9001:2015
New to this? What is laser welding, and why use it on a mold?

Laser welding puts energy into a very small area. The steel around it keeps its hardness and its size. That is what makes it safe on sealing faces, parting lines and fine details where a conventional weld would distort the tool. The result: worn components get rebuilt instead of replaced. Rebuilding a cavity in place is usually faster and cheaper than cutting a new one. Welded areas are re-machined and polished back to the surrounding finish, so the repair does not show on the molded part.

Before you order

What buyers ask before sending a component to be welded.

What can laser welding save?

Worn sealing faces, damaged parting lines, small cracks and worn details. If the alternative is replacing a costly component, a weld and repolish is usually faster and far cheaper.

Will the weld show in the part?

Done right, no. The weld is machined and polished back to the original finish, and the small heat-affected zone means the surrounding surface stays true.

Do you weld molds built by other shops?

Yes. Laser welding is part of our repair service for any make of mold.

Do I have to send the whole mold?

No. Send the component if that is easier: cavities, cores, slides and inserts arrive on their own all the time. If the prints are gone we reverse engineer from the part itself.

What if welding is not the right fix?

The evaluation says so before anything is cut. If a component is worn past saving, we will tell you so and make a new one. We will not sell a repair that does not hold.

Send the part, the print or the problem.

Have CAD files?

Send the form. We will ask for them next.

Goes to the people who do the repairs, not a sales queue. Ask for an NDA and you get one.

Rather talk it through?

(812) 422-8046

Related: Mold Repair · 5-Axis Machining · Wire, Hole Pop & Sinker EDM

(812) 422-8046Contact us