Laser Welding for Molds.Evansville, Indiana
A worn sealing face does not have to mean replacing a costly component. Nor does a damaged parting line, where the two halves of the mold meet. The heat goes into a very small area, so the steel around the weld keeps its hardness and its size.
Can your component be saved?
What gets welded
Sealing faces, parting lines, cracks
Welders
HTS 160 and HTS 300, mobile
Finish restored
Polished back in-house
Quality system
ISO 9001:2015
I know it needs welding
Send the component or the photos and we will tell you whether it can be saved.
Send it over →I need to know if it can be saved
What welds well, what does not, and what happens to the steel around it.
See what fits →My mold is down right now
Call. The number works around the clock, and office hours do not apply to the phone.
(812) 422-8046
Why us
Why weld it here?
The heat stays in a very small area
That is what makes it safe on surfaces a normal weld would distort. The steel around it keeps its hardness and its size.
Minimal heat-affected zone
The component is built back where it sits
The welders are mobile. Material goes back only where it is needed, instead of cutting a replacement from new.
HTS 160 and HTS 300 mobile laser welders
The repair disappears into the finish
The welded area is machined or stoned back to size. Then it is polished here to the grade the surface had when new.
In-house polishing to original spec
What fits
If it can be saved, it gets saved.
The everyday work here, and what a weld can put back.
- Worn sealing faces
- Damaged parting lines
- Small cracks
- Worn detail
Any make is accepted, ours or another shop's, and the component does not need any history here.

What to expect
What you get before your component goes back.
The area is assessed and the steel confirmed
What failed and what it is made of are established before any heat goes near your component.
Material goes only where it is needed
Welding builds the worn area back up without flooding heat into the steel around it.
It is brought back to dimension
The welded area is machined or stoned back, so the component measures what it measured when new.
The finish is restored
Polished in-house to the original SPI grade, so nothing about the repair shows up on the molded part.
before
after


Tell us what you need.
Who does it
The shop behind the work.
Dexterous has built molds in Evansville since 1979, and the second generation of the family runs it now. A tool built here comes back here for a repair, to the people who cut it.
New to this? What is laser welding, and why use it on a mold?
Laser welding puts energy into a very small area. The steel around it keeps its hardness and its size. That is what makes it safe on sealing faces, parting lines and fine details where a conventional weld would distort the tool. The result: worn components get rebuilt instead of replaced. Rebuilding a cavity in place is usually faster and cheaper than cutting a new one. Welded areas are re-machined and polished back to the surrounding finish, so the repair does not show on the molded part.
Before you order
What buyers ask before sending a component to be welded.
What can laser welding save?
Worn sealing faces, damaged parting lines, small cracks and worn details. If the alternative is replacing a costly component, a weld and repolish is usually faster and far cheaper.
Will the weld show in the part?
Done right, no. The weld is machined and polished back to the original finish, and the small heat-affected zone means the surrounding surface stays true.
Do you weld molds built by other shops?
Yes. Laser welding is part of our repair service for any make of mold.
Do I have to send the whole mold?
No. Send the component if that is easier: cavities, cores, slides and inserts arrive on their own all the time. If the prints are gone we reverse engineer from the part itself.
What if welding is not the right fix?
The evaluation says so before anything is cut. If a component is worn past saving, we will tell you so and make a new one. We will not sell a repair that does not hold.
Send the part, the print or the problem.
Rather talk it through?
(812) 422-8046Related: Mold Repair · 5-Axis Machining · Wire, Hole Pop & Sinker EDM